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puffing machine（roast oven）

Baby rice cracker production line

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<img src="http://hkw40a82f.pic43.websiteonline.cn/upload/12_mgus.jpg" width="900" height="600" border="0" hspace="0" vspace="0" title="" style="width: 900px; height: 600px; margin: 0px; border: 0px solid;"/>Puffing system: System composition:it is consist of puffing machine(model120, model 180,model burn-marked) and control system. Total power:depend on actual configuration and layout. Capacity:according to the requirement of production line. Material:frame is made of carbon steel;Surface is wrapped with sus201;A heat-insulating aluminum alloy glass sliding observation window is installed on the side. The main process introduction: Puffing:It is the process of turning the rice cracker embryo which after the second drying into a plain cracker with a larger puffing volume.it is the final result of all the previous steps. it is the process of reducing the moisture content of the embryo again, increasing the volume, and emitting moisture and coloring;the point of this steps is the pressure value of the gas and the puffing time main functions introduction : The system can be used for the pretreatment process of raw rice production of sweet/salty rice cracker, baby rice cracker, fried rice cracker,thin rice cracker, and glutinous rice cracker. The system configuration complies with EU GMP certification and HACCP food Safety management system certification, GB10769 (cereal supplementary food for infants and young children) and other related food safety certification standards require production equipment.
the 2nd time dryer

Baby rice cracker production line

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<img src="http://hkw40a82f.pic43.websiteonline.cn/upload/11_30ns.jpg" width="900" height="600" border="0" hspace="0" vspace="0" title="" style="width: 900px; height: 600px; margin: 0px; border: 0px solid;"/>The 2nd time drying system: system composition:it is consist of the 2nd time dryer (automatic 8-rooms type),conveyor, control system. Total power:Semi-automatic(8 rooms)power: 2.95KW;  Capacity:according to the requirement of production line. Material:frame is made of galvanized carbon steel;the drum is made of sus304; The external insulation board is imported flame-retardant polyurethane single-sided SUS304 stainless steel board. The main process introduction: the 2nd time drying:It is the process the embryos are dried again by steam heating for the second time after 1st time drying and humidity adjusting,make the moisture and temperature inside and outside of the embryo meet the requirements of puffing,the point of this progress includes moisture,temperature and humidity. main functions introduction : The system can be used for the pretreatment process of raw rice production of sweet/salty rice cracker, baby rice cracker, fried rice cracker,thin rice cracker, and glutinous rice cracker. The system configuration complies with EU GMP certification and HACCP food Safety management system certification, GB10769 (cereal supplementary food for infants and young children) and other related food safety certification standards require production equipment.
the 1st time dryer

Baby rice cracker production line

市場價:0.00

價格:0.00

<img src="http://hkw40a82f.pic43.websiteonline.cn/upload/10_thpx.jpg" width="900" height="600" border="0" hspace="0" vspace="0" title="" style="width: 900px; height: 600px; margin: 0px; border: 0px solid;"/>The 1st time drying system(FBD): System composition:it is consist of the 1st time dryer（FBD),cooling conveyor(with fan),quantitaive conveyor,control system. Total power:depend on actual configuration and layout. Capacity:according to the requirement of production line. Material:frame is made of galvanized carbon steel;sus304net belt; The external insulation board is imported flame-retardant polyurethane single-sided SUS304 stainless steel board. The main process introduction: the 1st time drying(FBD):this is the process of removing the moisture from the embryo after sheeting, it is dried into semi-finished products for easy storage at the same time, the key point of drying icludes temperature,moisture, humidity and the time. main functions introduction : The system can be used for the pretreatment process of raw rice production of sweet/salty rice cracker, baby rice cracker, fried rice cracker,thin rice cracker, and glutinous rice cracker. The system configuration complies with EU GMP certification and HACCP food Safety management system certification, GB10769 (cereal supplementary food for infants and young children) and other related food safety certification standards require production equipment.
forming machine

Baby rice cracker production line

市場價:0.00

價格:0.00

<img src="http://hkw40a82f.pic43.websiteonline.cn/upload/9_yilw.jpg" width="900" height="600" border="0" hspace="0" vspace="0" title="" style="width: 900px; height: 600px; margin: 0px; border: 0px solid;"/>Forming system: system composition:it is consist of sheeter,conveyor for feeding,conveyr for recycle,control system. Total power:depend on actual configuration and layout. Capacity:according to the requirement of production line. Material:frame material SUS304;sheeter roller surface material alloy(surface coated with Teflon),forming mold (food grade plastic). The main process introduction: sheeting:the rice dough is rolled by the roller of sheeter and cut into the required shape through the mold.after cooling, the temperature of the rice dough drops to about 50 ℃. at this time, the rice dough is easy to formed and not easy to be skinned, at the same time, it is necessary to control the thickness uniformity of the embryo to ensure the quality of the finished product;The key of quality control in sheeting is the weight, shape and temperature of the embryo. main functions introduction : The system can be used for the pretreatment process of raw rice production of sweet/salty rice cracker, baby rice cracker, fried rice cracker,thin rice cracker, and glutinous rice cracker. The system configuration complies with EU GMP certification and HACCP food Safety management system certification, GB10769 (cereal supplementary food for infants and young children) and other related food safety certification standards require production equipment.
steamer

Baby rice cracker production line

市場價:0.00

價格:0.00

<img src="http://hkw40a82f.pic43.websiteonline.cn/upload/7_z3gg.jpg" width="900" height="600" border="0" hspace="0" vspace="0" title="" style="width: 900px; height: 600px; margin: 0px; border: 0px solid;"/>steaming system: system compositon:it is consist of operation platform,automatic electronic weighing feeding system,steamer,stirring feeding system,ingredients quantitative feeding system. Total power:depend on the actual configuration and layout, the system adopts PLC automatic control (cabinet material:SUS304, French Schneider Electric components, Mitsubishi inverter; Mitsubishi PLC control system). Capacity: single steamer 60-120KG/pot(it can be customized according to customer needs). Material: SUS304 The main process introduction: Steaming:use steam for heating, gelatinization and mixing to make the raw and ingredients from raw to cooked,the main conditions for steaming are determined by the fineness of the flour, steaming time, steam pressure and the amount of water.the key of the quality control of steaming is the moisture value and gelatinization degree of the rice dough, and the taste has a certain rice flavor and elasticity. main functions introduction : The system can be used for the pretreatment process of raw rice production of sweet/salty rice cracker, baby rice cracker, fried rice cracker,thin rice cracker, and glutinous rice cracker. The system configuration complies with EU GMP certification and HACCP food Safety management system certification, GB10769 (cereal supplementary food for infants and young children) and other related food safety certification standards require production equipment.
grinding machine

Baby rice cracker production line

市場價:0.00

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<img src="http://hkw40a82f.pic43.websiteonline.cn/upload/4_mq8v.jpg" width="900" height="600" border="0" hspace="0" vspace="0" title="" style="width: 900px; height: 600px; margin: 0px; border: 0px solid;"/>grinding system: System composition:it consist of operation platform,hopper,chevron feeding pipe,grinding machine,pneumatic transport device,conveyor. Total power:depend on the actual configuration and layout, the system adopts PLC automatic control (cabinet material:SUS304, French Schneider Electric components, Mitsubishi inverter; Mitsubishi PLC control system). Capacity: single machine 250-500KG/H(it can be customized according to customer needs) Material: SUS304(grinding machine rollers:Surface material alloy ) The main process introduction : Grinding:the rice is rolled into powder through the extrusion of the grinding machine roller, and meet the gelatinization requirements of steaming.It is required that the size of the powder should be ground as evenly as possible in the production, and the puffed rice cracker with fine powder is better; on the contrary, the toughness of the coarse powder and rice dough is not good, and the puffed rice cracker is hard and tastes bad, ensure the particle size of the grinding powder is to maintain the stability of the product quality main functions introduction : The system can be used for the pretreatment process of raw rice production of sweet/salty rice cracker, baby rice cracker, fried rice cracker,thin rice cracker, and glutinous rice cracker. The system configuration complies with EU GMP certification and HACCP food Safety management system certification, GB10769 (cereal supplementary food for infants and young children) and other related food safety certification standards require production equipment.
rice soaking bucket

Baby rice cracker production line

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<img src="http://hkw40a82f.pic43.websiteonline.cn/upload/zzxj.jpg" width="900" height="677" border="0" hspace="0" vspace="0" title="" style="width: 900px; height: 677px; margin: 0px; border: 0px solid;"/>Rice soaking system: System composition:it is consist of operation platform,rice soaking bucket(with discharge valve,water in and out valve group) pneumatic transport device,conveyor,SUS304 water in and out tube,etc. Total power:depend on the actual configuration and layout, the system adopts PLC automatic control (cabinet material:SUS304, French Schneider Electric components, Mitsubishi inverter; Mitsubishi PLC control system). System theoretical water consumption:1 bucket 2m3/period(The actual water consumption is depend on the workshop environment and process requirements). Capacity:300-1000KG/1 bucket(it can be customized according to customer needs). Material:SUS304. The main proccessing introduction: Soaking:make the rice soften after fully absorbing water,So as to meet the requirements of grinding and achieve the purpose of complete gelatinization during steaming. main functions introduction : The system can be used for the pretreatment process of raw rice production of sweet/salty rice cracker, baby rice cracker, fried rice cracker,thin rice cracker, and glutinous rice cracker. The system configuration complies with EU GMP certification and HACCP food Safety management system certification, GB10769 (cereal supplementary food for infants and young children) and other related food safety certification standards require production equipment.
rice raw material handling system

Baby rice cracker production line

市場價:0.00

價格:0.00

<img src="http://hkw40a82f.pic43.websiteonline.cn/upload/1_9q53.jpg" width="900" height="584" style="width: 900px; height: 584px; margin: 0px; border: 0px solid;" border="0" hspace="0" vspace="0" title=""/>Raw material handling system: system composition:it is consist of operation platform,lifter,no-power conveyor,hopper,separated type vibrating screener,conveyor,backflush type rice washer. Total power:6.37KW. Theoretical water consumption:203/H(actual water consumption is depend on the amount of production). capacity:about 2000KG/H. material:SUS304(lifter and screener is made by carbon steel). Main process introduction: screen:It is mainly used to remove large foreign object and small foreign object in the rice through the two-layer screen of the separated type vibrating screener. rice washing:It is mainly used to remove impurities, young rice (immature rice), bran, etc. mixed in the rice by a backflush type rice washer, and at the same time, remove the sugar and balinic acid which affect gelatinization, rice aroma, burnt color, etc main functions introduction : The system can be used for the pretreatment process of raw rice production of sweet/salty rice cracker, baby rice cracker, fried rice cracker,thin rice cracker, and glutinous rice cracker. The system configuration complies with EU GMP certification and HACCP food Safety management system certification, GB10769 (cereal supplementary food for infants and young children) and other related food safety certification standards require production equipment.
The first dryer

Baby rice cracker production line

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The first dryer(The total length of 10 tiers is 43 meters)：Main material parameters: frame by carbon steel with the surface be galvanized and painted, angle steel with the size of 40X4, square tube with the size of 50x3, rectangular tube with the size of 50x25x3 and 100x50x5 and seamless steel tube with the size of φ27*2.8mm. The first layer of the net by SUS304 diamond net and others by galvanized net, the ordinary rock wool insulation board with the thickness of 50 mm and the 2mm transfer layer of the canvas belt.
Forming machine

Baby rice cracker production line

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Forming machine：Main material parameters: carbon steel rectangular tube with the size of 100x50x4mm and the roller with the surface galvanized by Teflo. The 950mm-wide canvas belt spliced by machine so that the embryo cake is not easy to deform and the door sheet by SUS201
Kneading machine

Baby rice cracker production line

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Kneading machine：Main material parameters: the extruder by SUS304 plate with the thickness of 4mm, Jiaolong SUS304 plate 6mm thick, hopper by SUS304 plate 2mm thick and the door sheet by SUS304 with the thickness of 1.5mm
Steamer

Baby rice cracker production line

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Steamer(the pot 60Kg/ kettle)：Main material parameters: frame by carbon steel and  75mm angle iron, body by SUS316 with the thickness of 6mm, extruder by SUS304 with the thickness of 4mm (it is equipped with the steam relief valve, safty valve and hydraulic equipment)
Cooling water groove

Baby rice cracker production line

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Cooling water groove(including conveyor)：Main material parameters: SUS304 plate with the thickness of 2mm, SUS304 and 40mm angle iron and                           conveyor belt by SUS304 φ6mm with the width of 485mm
Rice flour conveyor

Baby rice cracker production line

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Rice flour conveyor（including storing case）：Main material parameters: frame/support frame by SUS201 rectangular tube with the thickness of 2mm and carriage by SUS201 plate 1.2mm thick and the PVC conveyor belt with the thickness of 2mm and width of 400mm
Flour mill

Baby rice cracker production line

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Flour mill(eight rollers)：Main material parameters: support frame by carbon steel 160x80x5mm, pneumatic scrapper with the thickness of 1.5mm, wall plate by 50mm galvanized carbon steel, nylon gear, roller by hard iron, door sheet by SUS201 with the thickness of 1.5mm
Vacuum rice feeder

Baby rice cracker production line

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Vacuum rice feeder (including transparent steel wire tube)：Main304 plate with the thickness of 10mm, the hopper by SUS304 plate 1.5mm thick and the delivery pipe by transparent steel wire tube(φ65mm)